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A padded mailer is a type of paper envelope designed to protect products during shipping. Unlike standard envelopes, padded mailers feature a cushioning layer, often made from void-fill paper, between two sheets of kraft paper. This extra padding helps prevent damage to the contents. Padded mailers come in various styles, including honeycomb padded mailers, embossed paper padded mailers, and corrugated padded mailers, each offering different levels of protection and cushioning.
Wholesale padded mailers are bulk orders of padded envelopes, typically sold in larger quantities at a discounted price compared to individual purchases. Custom padded mailers are made to the special needs of a customer, which may include sizes, branding, or materials.
Padded Mailer Types
Void Fill Paper Used
When it comes to protection/paper ratio, honeycomb void-fill paper is found to be the largest one among the three. Thus, less paper consumption and less cost. That is why honeycomb padded envelope mailer has become the most popular type of padded mailer in the market. In short, it is cheaper and more eco-friendly, and therefore more sustainable.
We are one of the largest padded mailer manufacturers in China. With high-speed and fully automatic padded mailer machines, we produce honeycomb Chiller Pouch, honeycomb padded mailers, embossed paper padded mailers, corrugated padded mailers, and also Garment Bags which are made of glassine papers in bulk volume. Besides, we also produce honeycomb paper on rolls and embossed paper sheets for direct retail.
The following shows how we make padded mailers in 7 steps:
We designed the honeycomb pouches for the need of cold chain delivery. They are made from honeycomb padded mailers adding a gusset.
A popular application is Chiller Bag for cold chain delivery of food, vegetables and recipe to door. Please click here to see more details about our Chiller Bag – honeycomb pouch.
Max Size: 60 (width) x 50 (height) + 10 (gusset) +5 (flap) cm
Honeycomb Padded Mailers are made putting a layer of stretched kraft honeycomb paper between 2 layers of surface kraft papers to get the following benefits:
It can also be used to deliver cosmetics, glass, procelaines & electronic products.
Max Size: 60×60+5 cm
Simlar to Honeycomb Padded Mailers, these are made with embossed paper inside:
Applications are similar to Chiller Bags which are used for food, garment, electronics, procerlains, glass, etc.
Max Size: 60×60+5 cm
For a more protected mailing solution and for a few dollars fewer, this envelope mailer is the best alternative to a corrugated box. It is a lot cheaper and is able to have the same protection.
Delivery of cosmetic items like lotions & lip sticks
Size on your request
With further reduction in the use of plastic bags, more paper bags are introduced into the market. 3-side-sealed glassine/kraft paper bags are now widely used by apparel companies. Other kinds of paper can be used like glassine papers.
Widely used in apparel shops
Honeycomb paper is a extremely good material for void fill packaging because of the following:
Good examples on application being the packing of flower and fragile items.
50cm x 100m retails rolls
Jumble rolls
We summarize the most asked questions from customers as follows:
Paper honeycomb is a long-lasting, lightweight, and cost-effective packaging solution made from kraft paper. Inspired by nature, the one-of-a-kind panels typically include a honeycomb core, similar to that found inside a beehive, as well as two surface-covering materials that sandwich it.
“How strong can a packaging solution made of paper in a honeycomb formation be?” you may be wondering. Paper honeycomb packaging material is an outstanding innovation because it is stronger than steel pound for pound. The honeycomb core and sandwich layers act as a traditional steel I-beam, which is commonly used in construction and civil engineering applications. Paper honeycomb becomes even stronger when combined with other materials such as plastic, fibreglass, or metal. This type of box, like our foam-lined boxes, is frequently used for transporting more delicate technologies.
Unlike steel, paper honeycomb is extremely lightweight and has a higher strength-to-weight ratio than many other materials. This is why it is such an excellent choice for packaging applications. Paper honeycomb packaging material allows businesses to significantly reduce the weight of their shipments while still benefiting from the durability and protection it provides.
Paper honeycomb packaging material is 100% recyclable in addition to having all of the properties listed above. In fact, it is typically made from renewable and recycled paper that has been glued together with a water-based adhesive. Paper honeycomb uses significantly less paper in its construction than traditional cardboard and corrugated cardboard. However, the reduction in paper does not reduce its strength; in fact, paper honeycomb has an impressive compressive strength of 7 kg/cm2.
Paper honeycomb is often less expensive to produce and thus purchase because it uses less material than many traditional packaging solutions. Furthermore, because of the associated savings in shipping and handling fees, businesses frequently save more than once when using paper honeycomb.
While paper honeycomb is commonly found in panels and pallets, its applications are not limited. In fact, paper honeycomb panels are frequently die-cut to the exact shapes and sizes required by businesses. This allows all kinds of products to fit snugly inside them and is ideal for businesses that only make a few different products. A simple slit on the reverse side of the honeycomb panel allows it to be easily bent and formed around objects.
Being flexible and environment-friendly, honeycomb packaging is slowly replacing other packaging materials such as PUF, MDF, bubble wrap, EP foam and particle boards. These include the following:
the list goes on ...
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